Tutorial Reference

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  1. Plant Layout
  2. Shift Times
  3. Component Details
  4. Product Details
  5. Concern/Repair Association
  6. Part/Concern Association
  7. Concern Details
  8. Ranks
  9. Checklist Questions

Plant Layout

The names and codes of plants, areas and cells must be unique. Even if two cells with the same task exist in separate areas (such as the Repair cell in Frame and Paint) they must have different names and codes.

The names are followed by their code in brackets.

Plant

ATS Haarlem (ATS-HAARLEM)

Area

CNC (CNC)

Paint (PAINT)

Assembly (AS)

Inspection (INSP)

N.A.

Cell

CNC1 (CNC1)

Bath (BATH)

Pre-Assembly (PA)

Primary (PRI)

N.A. (N.A.)

CNC2 (CNC2)

Enamel (EN)

Completion (COMP)

Secondary (SEC)

 

Shift Times

Shift

Day Night

Start Date

Today Today

End Date

Never Expires Never Expires

Days

Sunday to Saturday Sunday to Saturday

Start Time

06:00 18:00

End Time

18:00 06:00

Component Details

Part

Location

Brake Lever

Left

Right

Brake Pad

Front

Back

Brake Cable

Front

Back

Product Details

Product Name

ATS Bike (ATS-B)

Model Years

2019

Build Groups

PILOT (PILOT)

Normal Production (NP) (set as default)

Colors

Red (RED)

Blue (BLUE)

Green (GREEN)

Concern/Repair Association

These are the possible Concerns that can occur while manufacturing the ATS bike, together with the Repairs that can be carried out.:

Concern

Repairs

Dent

Replace

Rework Metal

No problem found

Loose

Replace

Tighten

No problem found

Thin Paint

Replace

Repaint

No problem found

Missing

Install

No problem found

 

Scratch

Repaint

No problem found

 

Wrong Part

Replace

No problem found

 

Part/Concern Association

This table shows the possible Concerns that can be found on each Part.

Part

Concern

Brake Cable

Missing

 

 

 

Brake Pad

Missing

Wrong Part

 

 

Cross Bar

Dent

Scratch

Thin Paint

Missing

Down Tube

Dent

Scratch

Thin Paint

Missing

Concern Details

Details

1-3mm

3-5mm

5-7mm

>7mm

Ranks

Ranks

Minor (1)

Major (5) Critical (10)

Rank Group

General

Checklist Questions

Question

Possible Answers

Answer Type

Style of frame welding?

Single butted / Double butted / Triple butted

Multiple choice

Quick release seat post?

Yes / No

Boolean

Frame No.?

<6 digit number>

Text

Customisations?

<Free form text entry>

Text

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